how to repair an aluminium radiator

Repairing an aluminum radiator can be challenging, and it’s often recommended to replace the radiator instead of attempting a repair. However, if you still want to try repairing it, here’s a general guide:

  1. Drain the coolant: Make sure the radiator is cool, then locate the drain plug at the bottom of the radiator and open it to drain the coolant into a suitable container.
  2. Identify the leak: Inspect the radiator carefully to identify the location of the leak. It could be a crack, hole, or damaged area.
  3. Clean the area: Use a degreaser or a suitable cleaning agent to thoroughly clean the area around the leak. This will help ensure proper adhesion of the repair material.
  4. Apply epoxy or aluminum repair putty: Depending on the size and severity of the leak, you can use either an epoxy specifically designed for radiator repairs or an aluminum repair putty. Follow the manufacturer’s instructions for application. Apply the repair material over the damaged area, making sure to cover it completely.
  5. Let it cure: Allow the repair material to cure according to the manufacturer’s instructions. This usually involves letting it sit undisturbed for a specified period.
  6. Refill with coolant: Once the repair has cured, refill the radiator with the appropriate coolant mixture as per your vehicle’s specifications.

It’s important to note that repairing an aluminum radiator is not always successful, and the repaired area may still be prone to future leaks. If the damage is extensive or the repair doesn’t hold, it’s advisable to replace the radiator to ensure reliable cooling system performance.


Post time: Aug-02-2023